Intelligent Corner Tube Boiler Optimize Steam Thermal Efficiency Cornertube Boiler

Intelligent Corner Tube Boiler Optimize Steam Thermal Efficiency Advanced Combustion Thermal Regulation

Overview:

The core technology system of the corner tube boiler realizes IoT-driven synchronous monitoring and dynamic coordinated control of thermal expansion through the intelligent thermal regulation system, and accurately controls the pressure field and air ratio in combination with the dynamic optimization algorithm of the combustion process to ensure the simultaneous optimization of steam quality and thermal efficiency; the advanced combustion control system integrates micro-pressure combustion technology and a multi-dimensional fuel-air adaptive matching mechanism, and relies on multi-source sensor data to build a real-time feedback closed loop of combustion status, breaking through the limitations of traditional combustion stability and achieving full life cycle energy efficiency management; the intelligent operation and maintenance management system carries out predictive maintenance based on the equipment health assessment model and multi-dimensional parameter decision tree, and forms an intelligent diagnosis-early warning-processing closed loop through cloud-based energy efficiency data visualization analysis, which significantly improves system reliability and operation and maintenance efficiency, and ultimately forms a collaborative technical architecture covering thermal regulation, combustion optimization, and intelligent operation and maintenance.

Product Image:

Product  Introduction:

‌Fully automatic heat balance system‌: The expansion synchronization monitoring module based on the Internet of Things adjusts the expansion deviation of the connecting pipe and the steam drum in real time (accuracy ±0.5mm) to reduce the risk of stress fatigue.

‌Dynamic combustion control‌: Micro-positive pressure combustion + self-adjustment of excess air coefficient (1.15±0.05), fuel consumption is accurate to 3987.6Nm³/h±2%, and steam dryness is dynamically stable ≥95%.

‌Predictive maintenance‌: Integrated intelligent diagnostic algorithm, predicting equipment life through exhaust temperature, vibration frequency and other parameters, reducing operation and maintenance costs by 25%.

Technical Specifications:

Advantages:

Accurate heat balance, IoT synchronous expansion monitoring (error ±0.5mm), mechanical stress reduced by 30%. Dynamic combustion optimization, excess air coefficient self-adjustment (1.15±0.05), steam dryness dynamic stability ≥95%. Intelligent diagnosis algorithm predicts faults, reducing operation and maintenance costs by 25%. Intelligent algorithm + fully welded pipelines achieve unattended operation, and operation and maintenance efficiency is improved by 30%.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.