Temperature Control Bulk Solid Heat Exchanger Energy Saving Intelligent Monitoring

Accurate Temperature Control Bulk Solid Plate Heat Exchanger Energy Saving Intelligent Monitoring

Overview:

The bulk solid heat exchanger integrates a number of innovative technologies and has reached new heights in heat transfer efficiency and ease of operation. It optimizes the flow path of the gas-solid two-phase flow to enhance the heat transfer effect. At the same time, it adopts a structural design that is easy to disassemble and assemble, which is convenient for daily maintenance and repair. The intelligent control system of the equipment can automatically adjust the operating parameters according to the material characteristics and process requirements, ensuring the efficient and stable heat exchange process, and providing strong support for the company's automated production.

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Brief  Introduction:

Modular prefabricated structure: The weight of the bulk solid heat exchanger is only 60% of the traditional tubular heat exchanger, and the installation cycle is shortened by 50% (72-hour delivery).

Flexible parallel design: Supports 1-10 groups of free combination, and the production capacity elasticity is increased by 400%, which is suitable for seasonal fluctuations (such as fertilizer peak season).

‌Welding-free buckle technology: One person can complete disassembly and assembly in 2 hours, which is suitable for fast changeover of mobile production lines.

‌Applicable scenarios: small and medium-sized plastic factories (PE/PET particles), seasonal agricultural product processing.

Advantages:
The bulk solid heat exchanger adopts a modular quick-install flange design (supports multi-directional splicing, with a pre-installation rate of 85%), which increases the on-site installation efficiency by 50% compared with the traditional welding type, and is suitable for rapid deployment in complex working conditions such as chemical industry and metallurgy. Through the patented scalable honeycomb structure technology (single module capacity 5m³, supports free stacking), the production capacity elasticity is increased by 400%, and the production capacity fluctuation demand of industries such as new energy battery materials and metallurgical ore powder is flexibly responded to. At the same time, based on the titanium alloy lightweight frame (density is only 60% of steel), the weight of the whole machine is reduced by 40%, and the design of pre-buried lifting anchor points is used to greatly reduce transportation and infrastructure costs, providing a heat exchange system solution with quick installation and delivery, elastic expansion, light weight and high efficiency for high-dynamic production scenarios.

Applcation:
(1) Fertilizers – Urea, Ammonium Nitrate, NPK.

(2) Chemicals – Ammonium Sulphate, Soda Ash, Calcium Chloride.

(3) Plastics – Polyethylene, Nylon, PET Pellets, Polypropylene.

(4) Detergents and Phosphates.

(5) Food Products – Sugar, Salt, Seeds.

(6) Minerals – Sand, Resin coated Sand, Coals, Iron Carbide, Iron Ore.

(7) High temperature Materials – Catalyst, Activated Carbon.

(8) Bio Solids Granules.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.