High Sealing Flue Gas Exhaust Gas Pillow Plate Heat Exchanger 3081KW Customized Selection

High Sealing Design Gas to Gas Pillow Plate Heat Exchanger Customized Selection High Temperature Resistance

Overview:

The air-to-air pillow plate heat exchanger combines advanced manufacturing technology with innovative design concepts. The modular structure allows the equipment to be flexibly combined according to actual needs to meet heat exchange tasks of different scales. Its fast disassembly and maintenance characteristics greatly shorten the equipment maintenance time and reduce production losses caused by downtime. In the field of environmental protection, this equipment is often used for preheating of industrial waste gas. By recovering the heat of high-temperature waste gas to heat low-temperature purified gas, it realizes the recycling of energy and helps enterprises practice the concept of green development.

Product Image:

Product  Introduction:

The innovative pressure-resistant gas-gas pillow plate heat exchanger has achieved innovation through three process breakthroughs. It uses laser welding + titanium-based composite coating technology to increase the pressure resistance level of the plate side to 2.5MPa (ASME standard certification); develops a multi-stage chemical boiling and washing system (pH3-11 adaptive cleaning agent + 0.8Hz pulse jet) to increase the single cleaning efficiency by 60%; configures a closed-loop cleaning module, and achieves zero wastewater discharge through a waste liquid evaporation and crystallization device (in compliance with ISO14064 environmental protection certification).

Product Parameters:

Advantages:
(1) ‌Precise temperature control and pressure-resistant design‌:
‌Design pressure 25kPa, through plate process optimization, balance pressure requirements and lightweight structure.The inlet temperature span is large (409℃→119℃/36℃→319℃), and the flue gas waste heat is efficiently recovered to improve the exhaust gas treatment efficiency (heat load 3,081kW).

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(2) Medium flow adaptability and stability‌:
‌The medium flow rate is about 26,000 Nm³/h‌, and the wide channel plate reduces particle deposition, ensuring long-term stable operation under medium flow conditions.‌

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(3) Chemical cleaning compatibility‌:
The structural design is compatible with chemical boiling and cleaning, quickly removing plate deposits, reducing downtime, and reducing comprehensive maintenance costs by more than 30%.

Applcation:
(1) Preheat combustion air with exhausting gas

(2) Recovery heat of exhausting gas

(3) Heat exchanger between gas&gas or air&air

(4) Heat exchanger for chemical reaction of gaseous medium

(5) Waste gas heat exchanger

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.