Easy to Operate Incineration Boiler Chemical Waste Treatment Modular Design

Easy to Operate Incineration Boiler Chemical Waste Treatment Modular Design

Overview:

The incineration boiler adopts high-temperature combustion technology and is suitable for treating highly polluted media such as chemical waste liquid, waste gas, and solid waste, and simultaneously realizes heat recovery and harmless emission. Its single-unit steam production capacity covers 5~200 tons/hour, thermal efficiency can reach more than 85%, and exhaust temperature is ≤150℃. It is widely used in petrochemical, pharmaceutical, solid waste treatment and other fields.

Product Image:

Product  Introduction:

This ‌medium-temperature, medium-pressure steam boiler‌ adopts a ‌single drum horizontal natural circulation design‌ with a ‌suspended furnace and membrane water-cooled walls‌, while the rear-section superheater, air preheaters, and economizer utilize a ‌supported arrangement‌ . 

Key components include:
(1) Burner‌: Combines fuel (natural gas/heavy components) with preheated air from air preheaters for combustion ‌
(2) Furnace‌: High-temperature flue gas transfers heat to water-cooled walls and superheaters ‌
(3) Steam Drum‌: Mounted on the top steel frame, coordinating water circulation and steam separation ‌
(4) Multi-stage Heat Exchangers‌: High/medium/low-temperature superheaters, four air preheaters, and three economizers ‌

Operational Process:
(1) Combustion‌:Fuel and preheated air enter the furnace through the burner, generating flue gas at ~1,280°C ‌.
(2) Heat Transfer‌:Flue gas sequentially heats: Water-cooled walls (radiative heat transfer), High/medium/low-temperature superheaters (convective heat transfer), Air preheaters and economizers (residual heat recovery) ‌

(3) Emission Control‌:Cooled flue gas (124°C/146°C) exits to purification systems ‌.

Technical Specifications:

Advantages:

(1) ‌‌‌Core functions:

Support the coordinated treatment of "three wastes" (waste gas, waste liquid, and solid waste incineration), compatible with various fuels such as natural gas, chemical waste, and biomass; single-unit steam production capacity ranges from 5 to 200 tons/hour, with exhaust gas temperatures ≤150°C and thermal efficiencies reaching over 85%.

(2) ‌‌‌Core structure:

Adopt special combustion chamber designs such as rotary kilns and pyrolysis furnaces, capable of enduring high temperatures (≤1200°C) and corrosive media; integrated with waste heat recovery modules (such as finned tube heat exchangers), ensuring pollutant emissions below national standards.

(3) ‌‌‌Qualifications and R&D Capabilities‌:

Possess A-class boiler manufacturing qualifications, environmental engineering general contracting qualifications, and pressure vessel design licenses, offering full-chain service capabilities for special boilers; develop patented equipment such as three-waste incinerators and rotary kilns, supporting the coordinated treatment of saline wastewater and high-concentration waste gas.

(4) ‌‌‌Engineering Experience and Technological Innovation‌:

Participated in large-scale projects such as the Zhonghai Shell Polycarbonate Project and the Guangzhou Petrochemical Renovation Project, with single-project steam production capacity reaching 1500kW; adopted thermal regenerative catalytic oxidation technology (RTO/RCO), reducing overall energy consumption by 12% to 18% compared to traditional boilers, meeting ultra-low emission standards.

(5) ‌‌‌Intelligent Operation and Maintenance and Reliability‌:

Integrated with an Internet of Things monitoring system, it real-time tracks boiler efficiency and emission data, with a fault warning accuracy rate of ≥95%; modular design supports rapid expansion needs, reducing installation periods by 40%, and equipment lifespan is ≥15 years.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.