Efficient Heat Transfer Pillow Plate Heat Exchanger Intelligent Temperature Control Reduce Losses

Efficient Heat Transfer Pillow Plate Heat Exchanger Intelligent Temperature Control Reduce Losses

Overview:

With the trend of industrial intelligence, pillow plate heat exchangers are gradually integrating temperature sensors, flow monitoring modules and intelligent control systems to achieve real-time operating parameter monitoring and energy efficiency optimization. The research and development of new composite material plates (such as graphene-coated stainless steel) further improves corrosion resistance and heat transfer coefficient. In the future, the equipment will develop in the direction of large-scale, intelligent, and multifunctional integration, becoming the core equipment of thermal management technology in the green industrial system.

Product Image:

Brief  Introduction:

The core configuration of Jiangsu Ruiding catalytic incineration device is a plate heat exchanger, the cold side of which treats waste gas containing propylene organic matter and aldehydes/organic acid compounds (VOCs concentration 4.2-16.3%LEL), and the hot side is connected to 480-520℃ catalytic post-purification flue gas. Due to the high temperature sensitivity of the catalyst (design temperature ±2℃ control requirement), the integrated waste gas preheating system achieves temperature fluctuation ≤±1.8℃ (GB/T 20109 standard verification).

Product Parameters:

Advantages:
(1) Dual-material corrosion-resistant design‌:
Combined use of S22053 duplex steel + S31603 stainless steel, adapted to more complex corrosive environments (such as waste gas containing chloride ions), extending equipment life.

(2) ‌Low-temperature and high-efficiency energy saving‌:
The inlet temperature of the cold side is only 82℃, which rises to 188℃ after heat exchange, and the low-temperature waste heat recovery efficiency is increased by 15%, reducing energy consumption costs.

‌(3) Ultra-large flow processing capacity‌:
The cold side processing flow reaches 70,329 Nm³/h‌, and the hot side flow reaches 83,945 Nm³/h‌, which is adapted to the large-scale waste gas purification needs of an annual production of 90,000 tons of acrylic acid units.

‌(4) Wide temperature range and precise adjustment‌:
The hot side temperature drops from 240℃ to 150℃‌, and the cold side temperature rises by 106℃‌. The temperature difference control accuracy is maintained at ±2℃‌, ensuring catalytic oxidation stability.

Applcation:
(1) ‌Industrial heat transfer‌: reactor jacket, melting crystallizer, flue gas waste heat recovery
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(2) ‌Environmental protection‌: sewage treatment, exhaust gas condensation
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(3) ‌Refrigeration system‌: plate ice maker, immersion cooling
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(4) ‌Energy equipment‌: fuel gas heat exchange, thermal oil circulation

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.