Intelligent Combustion Optimization Special Boiler High Efficiency Energy Conversion

Intelligent Combustion Optimization Special Boiler High Efficiency Energy Conversion

Overview:

This special boiler combines intelligent combustion optimization with multi-stage heat recovery to deliver high-efficiency energy conversion across industrial applications. Its adaptive design supports diverse fuel types and integrates AI-driven controls for stable performance under fluctuating operational demands. Engineered with modular architecture, the system seamlessly interfaces with existing heating infrastructure while enabling compliance with environmental standards and sustainable production objectives. Cross-industry compatibility spans chemical processing, agricultural operations, and textile manufacturing, offering a future-ready solution for emission reduction and energy conservation in complex industrial environments.

Product Image:

Product  Introduction:

This special boiler is designed for the utilization of waste heat from the incineration of gas and liquid waste in the chemical industry. Through the vertical gravity-driven fluid circulation system, the recovered energy is converted into low-pressure saturated steam and connected to the whole plant pipeline network to meet the thermal energy needs of continuous production.

This system adopts a vertical five-stage flue gas treatment path and a self-driven water circulation architecture. The cooled flue gas after heat exchange can be directed to the downstream purification unit. Its core structure integrates the natural circulation framework of a single steam drum with an open-air modular layout, and sets up five differentiated heat exchange zones:

‌One-stage enhanced heat storage section‌ (channel 1): a limited cooling water-cooled wall system lined with refractory castables to ensure the molten salt slag discharge condition of the bottom ash hopper flue gas temperature ≥ 950℃

‌Two-stage phase change control section‌ (channel 2-3): a cavity-type rapid cooling structure that cools the flue gas to the threshold area of ​​100℃ below the ash melting point in steps to avoid the risk of coking on the tail heating surface

‌Evaporation enhancement section‌ (channel 4): a double-circuit evaporation unit integrated at the top

‌Terminal energy extraction section‌ (channel 5): equipped with a primary superheater and a three-stage economizer group

The flue gas path follows the reverse heat exchange logic - after gradient energy extraction from the top inlet of channel 1, it is finally discharged horizontally from the bottom of channel 5, forming a stepped waste heat recovery topology.

Technical Specifications:

Advantages

(1)Innovation in thermodynamic efficiency

Improve waste heat utilization through multi-level energy topology design.

(2)Reconstruction of operation and maintenance costs

Self-driven circulation + anti-coking technology significantly reduces maintenance frequency.

(3)Industrial compatibility breakthrough

Adapt to high-pollution waste gas treatment scenarios such as chemical and pharmaceutical industries.

(4)Production continuity guarantee

Process design with seamless connection between slag control and purification units.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.