High Air Tightness Membrane Wall Boiler Central Heating Chemical Production

Good Air Tightness Membrane Wall Boiler Central Heating Chemical Production

Overview:
Industrial high-efficiency membrane wall boiler - using advanced membrane water-cooled wall technology, the thermal efficiency is as high as 90% or more, significantly reducing fuel consumption! The boiler has a compact structure, is resistant to high pressure and high temperature, and is suitable for continuous high-load operation environments such as chemical plants and power stations. Modular design, easy maintenance, and intelligent control system to achieve precise steam supply, help enterprises save energy and reduce emissions, and reduce operating costs.

Product Image:

Product Introduction:

The boiler is a ‌vertical membrane wall boiler‌ with a ‌single steam drum design‌. Its main structure is arranged vertically from top to bottom as follows‌:
(1) Steam Drum‌: Fixed at the top of the rear steel frame‌
(2) Membrane Wall Radiation Section‌: Primary component for radiative heat transfer‌
(3) Superheater‌: Multi-stage tube bundle layout to enhance convective heat exchange‌
(4) Five-Stage Economizer‌ (No. 1–5): Counterflow arrangement for optimized waste heat recovery‌

Core Component Features:
(1) Membrane Wall‌:Executes ‌radiative heat transfer‌ as the main functional unit‌;Exhibits ‌high-temperature resistance‌, ‌corrosion resistance‌, and ‌structural sealing‌‌
(2) Superheater‌:Utilizes ‌multi-stage tube bundles‌ to improve convective heat transfer efficiency‌
(3) Five-Stage Economizer‌:Counterflow design‌ maximizes residual heat recovery and reduces flue gas temperature‌

Technical Specifications:

Advantages:

(1) ‌Structural Innovation‌:

It employs a membrane water-cooled wall to replace traditional refractory furnace walls. The metal wall surface directly absorbs radiant heat, reducing the furnace body's weight by over 30% and enhancing airtightness, thereby reducing heat loss from exhaust gas due to air leakage.

(2) Professional Customized Design‌:

Membrane water-cooled walls can be configured in various forms, such as the double-cylinder membrane wall structure (SZS type), which shortens the installation period by 40% and reduces the steam cost per ton to less than 130 yuan.

A skid-mounted mobile boiler solution is available, suitable for temporary energy supply or distributed energy scenarios.

A panel-mounted boiler solution is also provided, suitable for medium to large boilers.

‌(3) High-Temperature Resistant Material Technology‌:

The high-temperature section of the membrane wall is surrounded by high-quality refractory materials, withstanding smoke temperatures up to 1200°C and improving corrosion resistance by 2 times, with a service life of 15 years or more.

It is equipped with a silicon carbide-lined combustion chamber, reducing direct erosion of the furnace body by high-temperature flue gas.

‌(4) Intelligent Control and Operation & Maintenance‌:

It integrates a PLC control system and IoT module, providing real-time monitoring of wall temperature, pressure, and combustion efficiency, with a fault warning accuracy rate of 98% or higher.

Supports remote adjustment of combustion parameters, dynamically matching production loads, and reducing comprehensive energy consumption by 12% to 18%.

Applcation:
Suitable for high-temperature and high-pressure scenarios such as industrial waste heat recovery, large-scale central heating, and chemical production. Single-unit steam capacity ranges from 10 to 200 tons.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.