Stable Membrane Water Wall Boiler Economizer Dual Medium Switching Anti Pollution

Stable Operation Membrane Wall Boiler  Economizer Dual Medium Switching Anti Pollution

Overview:

The membrane wall boiler uses a vertical modular pre-assembled structure to independently assemble core units such as the membrane wall, superheater and economizer, significantly shortening the construction period and improving deployment flexibility; it integrates an intelligent water-steam joint control system (DCS+edge computing) to dynamically optimize the water-steam cycle and thermal parameters to ensure rapid commissioning and stable operation of the system. It adopts a five-stage economizer dual-medium switching technology to support efficient switching between steam and hot water co-production modes and enhance the flue gas waste heat recovery capacity; at the same time, the surface of the membrane wall radiation section is covered with a self-cleaning nano-ceramic coating, which can operate stably for a long time in a high-dust environment and reduce maintenance requirements.

Product Image:

Product Introduction:

The membrane wall boiler uses a vertical modular pre-installed structure (membrane wall/superheater/economizer independent functional units) and an intelligent water-steam joint control system (DCS+edge computing) to achieve a 30t/h boiler that can be put into operation in 20 days.

The five-stage economizer adopts dual-medium switching technology (water/thermal oil dual flow channels) and a high feed water temperature of 105°C to support the switching of steam-hot water cogeneration mode (response time <10 minutes). The membrane wall radiation section is equipped with a self-cleaning coating (nano-ceramic material) to maintain continuous operation for more than 8,000 hours in flue gas with a dust content of ≤50g/Nm³.

Technical Specifications:

Advantages:

‌(1)Flexible multi-energy supply‌

Steam/hot water dual-mode output, load adjustment range extended to 15%-120%.

‌(2)Anti-fouling self-maintenance‌

Membrane wall self-cleaning technology reduces the frequency of dust cleaning by 70%, and reduces operation and maintenance costs by 45%.

‌(3)Smart heat network adaptation‌

The Internet of Things platform matches user-side load fluctuations in real time, and steam pressure fluctuations are less than 0.03MPa.

Applcation:
Comprehensively meet the industrial field's needs for efficient heat recovery and high environmental adaptability.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.