Eco Friendly Waste Heat Boiler 10.8 t/h Reducing Carbon Footprint Sustainable Energy

Eco-Friendly Waste Heat Boiler Reducing Carbon Footprint Sustainable Energy

Overview:

Waste heat boiler is a highly efficient and energy-saving equipment, which is specially used to recover the waste heat (such as high-temperature flue gas, exhaust gas, steam, etc.) generated in the industrial production process and convert it into usable thermal energy (such as steam, hot water or electricity). It is widely used in metallurgy, chemical industry, cement, glass, petroleum and other industries, which can not only significantly reduce energy consumption, but also reduce greenhouse gas emissions. It is one of the key equipment for realizing green transformation in the industrial field.

Product Image:

Product Introduction:

This boiler is a ‌single-drum, horizontally arranged‌, medium-pressure natural circulation steam boiler, featuring an ‌all-membrane water-cooled furnace‌ structure with dual cooling chambers (Primary and Secondary). It incorporates a ‌high-temperature superheater (Primary Pass)‌ and ‌low-temperature superheater (Secondary Pass)‌, separated by a spray-type desuperheater‌. Waste heat flue gas sequentially exchanges heat with the membrane walls and superheaters.Feedwater enters the water-cooled wall system via the drum through a ‌central downcomer‌, generating saturated steam after steam-water separation, which is further heated by the superheater to output superheated steam‌.Key structural features include:
(1) Externally supported drum‌‌
(2) Ash discharge ports‌ at the lower section of the cooling chambers‌
(3) Natural circulation via ‌downcomers and risers‌‌
(4) Compact design with ‌high thermal efficiency‌ and ‌ease of installation‌, supported by platforms, ladders, and steel frames‌.

Technical Specifications:

Advantages:

(1) Core Structure:

It adopts membrane water-cooled walls or shell boilers and shell-and-tube heat exchangers to enhance heat transfer efficiency between high-temperature flue gases and water, with a heat recovery rate of 60% to 85%.Modular design supports multi-stage waste heat recovery (Such as flue gas, waste liquid, solid waste heat coordinated treatment), adapting to different industrial scenarios.

(2) Core Functions:

Reduces energy consumption costs (steam cost per ton ≤ 150 yuan).Decreases greenhouse gas emissions (CO₂ emission reduction ≥ 30%).

(3) High-Efficiency Materials and Structural Design‌:
Utilizes membrane water-cooled walls that can withstand smoke temperatures up to 1200°C, with sulfur corrosion resistance improved by 2 times and a lifespan of 15 years or more.Modular waste heat boilers support steam production capacities ranging from 5 to 200 tons per hour, adapting to rapid capacity expansion needs in industries such as chemicals and petrochemicals.

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(4) Engineering Experience and Qualification Assurance‌:
Possesses A-class boiler manufacturing qualifications, pressure vessel design licenses, and environmental engineering general contracting qualifications.Has participated in waste heat recovery projects for large enterprises such as Sinopec.

(5) ‌Intelligent Operation and Maintenance and Energy-Saving Technology‌:

Equipped with IoT monitoring modules for real-time tracking of boiler efficiency, pipeline corrosion, and other parameters, with a fault warning accuracy rate of 95% or higher, reducing maintenance costs by 40%.Implements waste heat cascading utilization technology (e.g., combined recovery of flue gas and waste liquid), reducing comprehensive energy consumption by 12% to 18% compared to traditional boilers.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.