Low Energy Cost Waste Heat Boiler Fully Automatic 92t/H Steam Volume

Low Energy Cost Waste Heat Boiler Fully Automatic Recover Waste Heat

Overview:

The waste heat boiler adopts a modular design, with flexible installation and small footprint. It is suitable for industrial scenarios with limited space, such as food factories, paper mills, etc. for the recovery of medium and low temperature waste gas, and supports rapid deployment and subsequent expansion.

Product Image:

Product Introduction:

The waste heat boiler of this project is used to recover the waste heat of high-temperature flue gas generated by the catalytic cracking unit of the refinery, preheating boiler feed water 93.8t/h, superheated steam 92t/h, and the steam parameters after superheating are 4.1MPa, 408℃. The boiler is equipped with high-temperature superheater, low-temperature superheater, high-temperature economizer, and three-stage low-temperature economizer (flue gas flow direction) in sequence.

The heating surface of the waste heat boiler is equipped with high and low temperature superheaters and two-stage economizers, and the heating surface equipment adopts a modular structure. The boiler is equipped with two-stage economizer modules, namely high temperature economizer and three-stage low temperature economizer. The economizers all adopt an external insulation building block modular box structure, of which the high temperature economizer shell material is Q355B, and the three-stage low temperature economizer shell material is Q235B.

Technical Specifications:

Advantages:

(1) The heating surface adopts a modular layout of high/low temperature superheater + two-stage economizer, in which the economizer is an external insulation building block box structure, which improves assembly efficiency by 30% and significantly enhances maintenance convenience.

(2) Differentiated material selection according to temperature gradient, taking into account both heat resistance and economy, and extending the equipment life by more than 15%.

(3) The open-air vertical structure adapts to the space limitations of the refining unit, and the flue gas flow direction and the heating surface layout are coordinated and optimized, reducing the system pressure loss by 8%-12%.
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(4) Precise steam parameter control‌—Through the series configuration of high/low temperature superheaters, 4.1MPa, 408℃ steam is stably output to meet the stringent requirements of the refining process for medium-pressure steam.

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R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

Related Products:

Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.